Shanghai Printyoung International Industry Co., Ltd.

                                                                                                                   760S Auto matic Card Matching Machine

a.Product Introduction

        The fully automatic cards sorting machine developed by our company is mainly used for the slitting, stacking and die cutting of all kinds of card paper and playing card paper. It is not only efficient, but also has high slitting precision, which can be used for different specifications. It is the ideal equipment for professional manufacturing of cards and playing cards. The original electrical components of the machine adopt Schneider products imported from France, and the automatic whole-process assembly line is embodied as: automatic paper feeding, automatic vertical and horizontal slitting, automatic stacking, automatic card sorting, automatic counting detection, automatic boxing, and automatic plastic packaging. The equipment integrates light, electricity and gas, safe operation and stable performance

b.Machine structure
The automatic card slitting machine is divided into five parts according to the structure: paper feeding system, host part, round corner die cutting system, automatic counting system, automatic cigarette pack plastic sealing system
 Paper feeding system: The main function of the paper feeder is to continuously feed a whole single sheet of paper to the main unit, mainly including:

Feeder head  
The feeder head is an important part of the paper feeder, and its function is to separate the top sheet of the paper stack from the other sheets and transport it forward. The four-suction and four-delivery method is adopted to ensure that high-weight double-sided cardboard can be transported freely.
2. Double sheet controller
The function of the double-sheet controller is to guaranty that when the feeder feeds two or more papers forward at a time, it will automatically alarm and stop
3. Paper feeding roller
The pressure of each paper feed roller is adjusted to the same level to ensure the smooth delivery of paper.
4.  Flap
When the paper delivery nozzle sucks the paper and starts to transport it forward, the flap starts to tilt forward. After the paper is sent to the pattern roller, the flap comes back and stands up.

Host part:
1.  Front gauge, side pull gauge
The paper is rectangular, and the side pull gauge distance are equal. Their function is to ensure that the paper and the pull gauge are at 90 degrees before the paper enters the slitting knife to locate the slitting precision.
2. Inclined roller/steel ball
Their function is to feed the paper to the second group of cutters after the paper passes through the slitting knife, and make the paper close to the gauge.
3. Support paper steel sheet
 sheet Flatten the uneven paper so that the paper smoothly enters the pressure-feed synchronous belt.
4. Slitting knife stick
There are two sets of bottom knives and two sets of face knives. There are two types of face knives, light knives and flower knives, whose function is to divide the paper into rectangular semi-finished cards.
5.  Pressure feeding synchronous belt
The function is to feed the slitted paper cards into the rubber rollers in turn
6. Pull open the rubber roller
Adjust the pressure of the rubber rollers, and rely on the speed difference between the front and rear rubber rollers to break the paper carton with the connection point and send it to the paper delivery slot.

 Fillet Die Cutting System
1. Die cutting channel
Through the sensor of the electric eye, the card in the delivery slot is sent into the die-cutting channel by the cylinder push rod to ensure the neat positioning of the cards before die-cutting
2.  Paper cylinder
After the card enters the die-cutting channel, it starts to work by relying on the paper-aligning cylinder to align the cards.
3. Hydraulic cylinder
After the paper aligning cylinder work, the hydraulic cylinder starts to work and presses down the card in the channel vertically with a stroke of 15 cm.
4.  Cutting Die
 The function is to make the semi-finished products into card edges and rounded corners.

Point detection system
  The function is to put the die-cut cards into the paper receiving slot individually in turn, and take pictures through the probe to detect and count the number of each card. If there is an error detected, it will automatically stop and remove the front and back of the problem 2- 3Play cards. Then restart the work, if the disordered card phenomenon is continuously detected, it will alarm and stop.
Automatic cigarette pack plastic sealing system
Through the wire-drawing packaging machine, the inspected cards are laminated with plastic film to wrap them into finished products.

C. Overall plan recommendation
1. Capacity
PF-760S is our fully automatic card matching line. Take playing cards as an example, one printed sheet can output one poker deck. The machine runs at 1800 cards per hour. One production line can produce 1800 cards per hour. Press 10 Hourly work system can produce about 18,000 poker cards a day. The monthly output is about 540,000 pairs. If a two-shift work system is adopted, the monthly output can reach 1 million pairs.
2. Reduced labor
To produce poker cards in the traditional way, from cutting and sorting to finished products, about 9 people are needed. Now on this production line, the number of people can be reduced by 6, that is, it can be completed by 2-3 workers.

1050 AUTOMATIC DIE CUTTING MACHINE

1. BRIEF INTRODUCE
The MHK series full-automatic die-cutting machines with stripping manufactured by SHANGHAI PRINTYOUNG INTERNATIONAL INDUSTRY CO., LIMITED., it can efficiently complete the die cutting and embossing of products, as well as maintaining the highest precision and product quality. The MHK series full-automatic die-cutting machines with stripping are well equipped and almost can adapt to all die cutting requirements of products.
（1） Adopt nodular cast iron-QT500-7, the mainframe wallboard casting by special technology process, thus featuring by high strength, never deformation and ensure the safety of the mainframe wallboard.
（2）Adopt Taiwan-imported intermittent mechanism to ensure that the machine operates accurately and reduce the occurrence of failure rate.
（3）The whole machine all uses SKF\NSK imported original bearing.
（4）The whole machine uses original parts imported from France Schneider, and Japanese OMRON, etc.
（5）Key parts of teeth row are imported from Japan.
（6）Die cutting accuracy reach to ±0.1mm, and the highest speed of machine reaches 7500 sheets/hours.
（7）The craft shaft is adopts Germany Ni-Cr-Mo metal steel, with high precision and will never deforms.
（8）Use the centerline positioning system to realize fast plate changing of worksheet.
（9）Equiped with Dayuan first-developed pressure automatic adjustment device, ensure fast and smooth when they adjusting of die cutting pressure.
（10）Equip with touch-screen operation interface in both Chinese and English.
（11）All adopt Taiwan AIRTAC pneumatic components to ensure every pneumatic action performs accurately.
（12）Adopt double-sheet detector.
（13）The paper collection platform machine is equipped with automatic auxiliary paper collecting mechanism and operate without stopping the machine.
（14）The side gauge adopts photoelectric system.
（15）Adopt automatic refueling system.
（16）The oil pump adopts automatic cooling fan device.

1. ZH-D series are high configuration model folder and gluing machines for straight line box, pre-fold box and crash lock bottom box.

2. The D series folding unit adopts upper pressing belts to improve the stability.

3. Pre-pressing unit is added to ensure the smooth running when the box comes to the conveyor unit.

4. The conveyor part has separate motor to control the speed.

5. The whole machine adopt PLC and touch screen to make the operation more convenient.

5.The machine equips wireless remote control.

It  is mainly for paper hot stamping machine

Product  overview

TL-930  vertical  automatic  stamping  die -cutting machine  is designed  for meet the  domestic  of  foreign  customers  hot  stamping, die -cutting , embossing, indentation  process.

TL-930  has the advantages  of simple  operation , accurate  positioning, safe and  reliable,  low  investment  and  high  return. It is the  ideal  equipment  for small  and medium-sized enterprises  to make  high-grade and exquisite  small -volume  printed  materials.

TL-930 is composed  of four parts: main  motor, hot stamping, auto  feeder  and  electric  equip.

The working  process of the main  engine is driven  by the crankshaft  connecting  rod mechanism for the  reciprocating motion  and the pressure  adjusting  mechanism  with  the  completion. In  the host, the  installation  of  hot stamping mechanism and automatic  feeder after  the connection. You can  perform  automatic  feeding-die - cutting/hot  stamping-peel- the collection  of work  cycle.

Electric control  box  uses advanced  PLC  control  system. The  main  components  provided   by  the  famous  foreign  companies , including  stamping  foil  action  by four  groups  of servo  motor   control.

Introduction:

This model is our regular model. It is known as stable, flexible and user-friendly and has good reputation among our customers. It can glue from small boxes to large boxes. For small boxes, it can make 40000 to 50000pcs per hour. It is ideal equipment for printing industry.

For all kinds of special-shaped die cutting, such as various types of beer labels, food and bever- age labels, cards etc;

Various sizes of cards, tags, envelopes, visiting cards, PVC cards, instant noodles cover, notebook,

credit cards, brochures etc.

1.The hydraulic power supply system is stable and reliable

2.Die cutting high precision, trimming neat, no burr

3.Infrared photoelectric protection of fuselage,

4.High safety factor of operation, flexible adjustment of tool loading and unloading

For all kinds of special-shaped die cutting, such as various types of beer labels, food and bever- age labels, cards etc;

Various sizes of cards, tags, envelopes, visiting cards, PVC cards, instant noodles cover, notebook,

credit cards, brochures etc;
1.The hydraulic power supply system is stable and reliable

2.Die cutting high precision, trimming neat, no burr

3.Infrared photoelectric protection of fuselage,

4.High safety factor of operation, flexible adjustment of tool loading and unloading

For all kinds of special-shaped die cutting, such as various types of beer labels, food and bever- age labels, cards etc;

Various sizes of cards, tags, envelopes, visiting cards, PVC cards, instant noodles cover, notebook,

credit cards, brochures etc;

1.The hydraulic power supply system is stable and reliable

2.Die cutting high precision, trimming neat, no burr

3.Infrared photoelectric protection of fuselage,

4.High safety factor of operation, flexible adjustment of tool loading and unloading

For all kinds of special-shaped die cutting, such as various types of beer labels, food and bever- age labels, cards etc;

Various sizes of cards, tags, envelopes, visiting cards, PVC cards, instant noodles cover, notebook,

credit cards, brochures etc;

1.The hydraulic power supply system is stable and reliable

2.Die cutting high precision, trimming neat, no burr

3.Infrared photoelectric protection of fuselage,

4.High safety factor of operation, flexible adjustment of tool loading and unloading

For all kinds of special-shaped die cutting, such as various types of beer labels, food and bever- age labels, cards etc;

Various sizes of cards, tags, envelopes, visiting cards, PVC cards, instant noodles cover, notebook,

credit cards, brochures etc;

1.The hydraulic power supply system is stable and reliable

2.Die cutting high precision, trimming neat, no burr

3.Infrared photoelectric protection of fuselage,

4.High safety factor of operation, flexible adjustment of tool loading and unloading

For all kinds of special-shaped die cutting, such as various types of beer labels, food and bever- age labels, cards etc;

Various sizes of cards, tags, envelopes, visiting cards, PVC cards, instant noodles cover, notebook,

credit cards, brochures etc;

1.The hydraulic power supply system is stable and reliable

2.Die cutting high precision, trimming neat, no burr

3.Infrared photoelectric protection of fuselage,

4.High safety factor of operation, flexible adjustment of tool loading and unloading
The maximum cutting size: 150 mm×150 mm

 The minimum cutting size: 30 mm×50 mm

 Cutting stroke: 250 mm

Motor power: 5.6kw   

  Air pump: 0.5MPa~0.8MPa

 Net weight: 1000kg

  Packing size: 1600mm×950mm×1200mm

Automatic cards matching machine is mainly used for all kinds of card paper, card paper cutting, composite. It not only high efficiency, and the precision of the cutting is also high, For different specifications of the card,

poker for cutting, and ensure the printing order, same before, According to the order of the design of compos- ite, it is an ideal equipment professional production of cards and poker. The machine process automation, automatic feeding, automatic cutting, automatic folding cards, automatic cutting corner.

Detailed Product Description：

This machine is a special equipment for creasing and cutting ordinary cardboard, corrugated board, plastic and leather in general, it is applicable for printing packaging decoration and plastic industries. The machine is characterized by its compact structure, fine workmanship, high precision and easy and reliable operation.etc.

 

Features:

1,Sliding bearings are made of high quality alloy cooper,thus to get effect of anti-frietion and shake reducing.

2,Flywheel is with big moment of force and large pressure.

3,High strength due to one  piece casting by using top-ranking material for machine body.

4,High strength duo to integral casting with high quality steel.

5,Single plate electromagnetic clutch is sensitive and reliable safety.

6,Single pressing ,continuous pressing, adjustable delay pressing available.

7,Operational height is reasonable arranged ,the opening angle of moving bed is optimum.

8,Reliable performance of safety protection system.

9,Inner and outer movable frame can be fitted, automatic oil pump matching

Detailed Product Description：

It is the latest generation with high precision and high efficiency.It is major suitable for ironing printing all assortments of multichromatic electrochemical aluminum,pressing can cavo-convex trademarks,sampling adver-tisement,cartoon,books,cover,post card etc. Various senior decoration,printing matter,It is an ideal equipment for printing,packaging decoration as well as plastic industry.

Features:

1,High strength duo to integral casting with high quality steel.

2,Single plate electromagnetic clutch is sensitive and reliable safety.

3,Operational height is reasonable arranged ,the opening angle of moving bed is optimum.

4,Program control, high quality production

5,Accurate skip, saving foil.

6,Single pressing ,continuous pressing, adjustable delay pressing available.

7,Reliable performance of safety protection system.

8,With centralized oiling pump ensure the lubricating, decrease the wearing.

Brief  Introduction
GS Series Automatic High Speed Four and Six Corner Folder Gluer is suitable for straight -line, crash -lock bottom, double wall, 4 &6 corner boxes.

GS Series Folding and Gluing Machine Features:
1.The main drive adopts ribbed v-belt featuring stable running and precised transmission.
2.Using servo motor drive for paper feeding to accurately adjust the feeding speed and adjust the density of the carton.
3.Using T-screw for the adjustment of all guide plates (electronic screw is optional) adjustment can be easily and accurately.
4.Several thicker belts with the vibrating motor (suction feeding is optional) make the paper feeding continuously and smoothly.
5.The highly integrated crutch shaping structure makes the adjustment of all standard and non-standard cartons easily.
6.The electric glue spraying system is convenient to remove and clean.
7.Crutch belt is with automatic tension function.
8.With small box positioning device, the taller or shorter boxes can be shaped accurately.
9.Adopt the photoelectric counter and kicking device.
10.The servo motor combined with the reverse hook device can finish the folding action accurately.
11.The transmission part can adjust the paper receiving position by sliding the belt up and down. It adapts to all carton models.

Product Description
CS Series Automatic High Speed Four and Six Corner Folder Gluer is suitable for straight-line, crash-lock bottom, double wall, 4 & 6-corner boxes ,special boxes ans etc.

CS Series Folding and Gluing Machine Features:
1. The main drive adopts ribbed v-belt featuring stable running and precised transmission.
2. Using servo motor drive for paper feeding to accurately adjust the feeding speed and adjust the density of the carton.
3. Using T-screw for the adjustment of all guide plates (electronic screw is optional),adjustment can be easily and accurately.
4. Several thicker belts with the vibrating motor (suction feeding is optional) make the paper feeding continuously and smoothly.
5.The highly integrated crutch shaping structure makes the adjustment of all standard and non-standard cartons easily.
6.The electric glue spraying system is convenient to remove and clean.
7. Crutch belt is with automatic tension function.
8. With small box positioning device, the taller or shorter boxes can be shaped accurately.
9. Adopt the photoelectric counter and kicking device.
10. The servo motor combined with the reverse hook device can finish the folding action accurately.
11. The transmission part can adjust the paper receiving position by sliding the belt up and down. It adapts to all carton models.

Product  Description

1.PCS Series folding gluing machine with 4/6 corner function, each set is controlled by independent motor, adopts electrical regulating board, PLC, imported electronic components, three plates track mode device.
2.Aluminum plates are all Chute structure, which is easy to add spare parts. 
3.The machine is especially designed for all kind of 4/6corner cardboard or corrugated packaging boxes, which can meet to all kinds of requirementsof automatic packaging area.

PRY-QZX-M Programme Control Paper Cutter
Introduction

1. High quality casting part made by resin bonded sand way.

2. Chrome-plated slot-less working table installed with double imported linear guide and air cushion.

3. Mechanical assistance device for knife replacement

4. Overload protection safety device

5. Infrared photoelectric protection device

6. Fluorescent lamp and cutting line indicator

7. Ejective device

8. Use imported components in Hydraulic system like Atos and Hassan

9. Use imported electronic units like SIEMENS, TOSHIBA, ORMON, LG

10.PLC control

11.Use imported Mechanic components like NSK Bearing

12.Imported Motor and motor made in china is optional

AS Series of Automatic Crash Lock Bottom Folder Gluer

1Series AS Folding Gluing Machine is 4-fold bottom-lock machine with aligner section ,adopt synchronous belt transmission and electronic continuously variable speeder
2.domestic standard electronic components ,feeding section adopt mechanic continuously variable ,stable and easy to control and operate.
3.It is widely used in food,medicine,cosmetics,stationery and other ordinary cartons,process and glue for all kinds of bottom-locked cartons.
4.Pre-fold section is applied to auto packaging ,fold 2 and fold 4 of all cartons can reach 90 degrees and 180 degrees, perfectly combing the requirements of auto packaging together.
(We can customized of other size)

FEATURES

★ Complete design, accurate installation, high stability, high security, low noise.
★ High strength gripper, advanced gripper device can apply all kinds of corrugated paper. Positioning device ensure the cutting precision.
★ Worm, worm gear and special designed crankshaft connecting device is linked by bearing bush, reduce the movement clearance, avoid impact between worm and worm gear. Run steadily, high cutting pressure. It has a function of high point pressure hold. Worm gear is made of high wear-resisting aluminum bronze, it has long durability.
★ Non-stop feeding and delivery device can shorten the auxiliary time, improve the efficiency.
★ Adopt advance cam mechanism, pressure adjusting device, pneumatic die locking, pneumatic sampling, overload protection device. Adopt imported high precision chain, imported pneumatic clutch.
★ Adopt lead edge feeding, apply secondary positioning mechanism, lower the requirement about paper. During the process, keep the workers hands far away from the cutting section, ensure the safety.
★ Pneumatic die locking mechanism makes changing of die, makeready more convenient, die frame fix firmer, more accurate, time saving.
★ Programmable controller and man-machine interface. Digital display the
working speed, processing umber, total running time. The display of trouble makes trouble shooting more convenient. Automatic control and real time  monitor feeding, cutting and delivery parts, cooperate with the safety device in each part. Make the operation more reliable, machine adjustment and trouble shooting more convenient.
★ High precision intermittent mechanism, high cutting precision, running steadily.
★ Automatic paper delivery, arranging device makes delivery more convenient and neat.
★ Floating function of cutting die plate make inserting and pulling out the plate more convenient
★ Double sheet, crooked sheet, empty sheet optoelectronic detecting device, ensure the paper in the right position, reduce waste.
★ Electronic control module design, adopt imported electronic components, ensure the accuracy and reliability.
★ Cycling cooling oil supply system ensure the movement parts get adequately lubricated to ensure the durability.
★ Imported pneumatic clutch, joint and withdraw conveniently, with small brake angle, it can transmit high torque high torque.
★ Front and rear cutting pressure can be adjust separately, manual wheel makes it convenient.
★ Adopt fixed quantity at fixed timing oil supply system, ensure the movement parts get adequately lubricated to let better durability.


MAIN TECHNICAL FEATURES

Max paper size:                                      1500 x 1100 mm
Min paper size:                                        440 x 470 mm
Max cutting size:                                     1490 x 1090 mm
Cutting precision:                                          ≤±0.3 mm
Max cutting pressure:                                      300 N/cmPP2
Max cutting speed:                                          4500 s/h
Delivery stack height:                                      1350 mm
Application:                            
       White board:                                  250～2000 g/mPP2
       Corrugated paper:                                    ＜8 mm
Main motor power  :                                        15 KW
Total power:                                               18.5 KW
AEM-1500V dimension:(L x W x H)         7300 x 2600(+2300)x2550 mm
AEM-1500V weight:                                           17 T

Machine features:

1. It combines a variety of folder gluer functions: straight line box, pre-fold box, crash lock bottom box.

2. The crash lock bottom structure has obtained two national patents.

3. The function is universal and easy to operation.

4. The conveyor has separate motor to control speed. It has auto trombone control function（only when the box comes, the pressing unit works）.

5. The machine equips wireless remote control.

1. Box forming：either straight line or pre-fold, flexible conversion.

2. First line folds of 180°- and third-line folds of 135° by belt.

3. The pre-fold product is easier to open and form, suitable for automatic packaging line.

4. The conveyor has separate motor to control speed. It has auto trombone control function（only when the box coming, the pressing unit works）.

5. Wireless remote control.

HBJ-D paper carton erecting machine is an ideal choice to produce hamburger boxes, chips boxes, take away box, etc. It adopts micro-computer, PLC, servo feeding, alternating current frequency converter ,the vacuum-sucking, auto gluing, automatic paper tape counting, chain drive. All of these main parts and electric control system adopts famous brand to guarantee steady working, precise positioning, smooth running, safety and reliability operation

Performance

1 Automatic sheet-fed front edge suction for various sheet sizes.
2 Adjustable rollers apply smooth glue coating on the sheet surface.
3 The circulating glue system with temperature controller assures
4 Conveyor equipped with air-suction system to forward sheet f lat and stably.
5 With ball bearing design of feed table, the sheets are conveyed

Technical Introduction

A4 Photocopy Paper Cut Size Sheeting and Wrapping Machine (A4-25) is our fully new creation。Advance technology is adopted, enhancing production speed greatly. The cutting precision is highly accurate, and achieving international standards of full automatic production、the effect of saving labor and time are realized simultaneously.

Machine Feature:

Components
Unwinding section
-Chain link automatic lift-up loading system
-3’’(76mm)air expanding shaft
-Floating roller constant tension
- Two set Sensor
-Self expandable chuck
-Guide & Slide AMT from Taiwan

Slitting Section
-Choices of Razor cutter or Disc cutter
-Disc Cutter Assembly adopt the cam self-locking
-Cutter with adjustable and moveable blade base.
-Meter counter

Rewinding Section
-0.5”,1”,1.5” or as your request
-Center Rewinding technology
-Pressure roller
-Electromagnetic Clutch from Taiwan

Controlling Section
--Siemens PLC & HMI from Germany
-All the parameters are displayed on the monitor
-Low voltage electrical appliances all from Schneider

Trimmed Waste Edge
- Edge Waste Blower with Expulsion Tube
Optional
- Friction Differential Shaft for rewinding.
-Safety guard for the slitting device.
-Emergency Switches on the 4 corner of machine.

Machine Parameters:

Max. Unwinding Width   900mm
Max. Unwinding Dia     1000mm
Max. Rewinding Dia      160mm
Min Slitting Width          25mm
Machine Max. Speed     110m/min
Main Power                       2.95kw
Unwinding Shaft            3’’ (76mm) air eapanding shaft
Rewinding Shaft             0.5’’, 1’’ or as your request
Weigth                                 1500kg
Demension                        2000*1700*1500mm

A.2.Standard Configuration
1. Unwind Stand (3Sets= 5Rolls)                               
（include 3 sets of railway and trolley）
A-1 Type: CHM-A4-4(5)
1) Machine Type  ：Each machine table can take 2 sets of shaftless paper rack.
2) Diameter of the paper roll：Max. Ф1500mm
3) Width of the paper roll  ：Max. Ф860mm
4) Paper rack’s material  ：Steel
5) Clutch device：Pneumatic Braker and control
6) Clip arm’s adjustment   Manual adjust by oil pressure
7) Paper core demanding     3”(76.2mm)or 6”(152.4mm) or according to the client’s need                                                
2. Automatic tension control system  
A-2 Type: Automatic tension control system                       
1) When the paper through inductor, that automatic feedback to the PLC control system to increase brake load, increase or reduce the tension that control the paper tension automatically.
 
3 High precision cutting knife system                        
A-3 Type: High precision cutting knife system   
1) Upper and lower knives are rotary make the cutting accuracy is very precision.
2) Anti-curve device Include one set of square bar and steel wheel. When the curve paper through paper edge unit that can adjust the paper square and let it flat.
3) 5 sets slitting knives
Upper slitting knife take by air pressure and spring. Lower knife connect with bear drive(the diameter is Ф180mm ) and move with spring. The upper and lower round knife is made by SKH.The lower slitting knife (diameter is Ф200mm) and drive with in-phase belts. The lower slitting knife is 5 groups, each group have two knife edge.
 

4) Paper feeding wheel
 Upper wheel：Ф200*900mm (rubber covered)
Lower wheel：Ф400*1000mm (anti-glide)

5) Cutting knife group
 Upper cutting knife    ：2 sets 1100mm
Lower cutting knife：2 sets 1100mm
6) Driving group(High precision bear and belt drive)
7) Main driving motor group: 22KW

4. Transporting System     
A-4.Type: Transporting system                                 
1) Transporting by level and overlapping device
2) High speed transporting belt and press wheel. Upper and lower transport belt corresponding pressure paper, automatic tension and close system.
3) Static removal device(Include static removal bar and Negative  ion generator)
 

5. Paper collecting system                                   
A-5 Type: Paper collecting system
1) Automatic device for paper stack up and down
2) Jogging device and clap paper tidy. Control by air vat, when design  sheet, the cylinder up and down by cut paper bar. After transport paper to belt, transport to the pack table cross.

 6. Accessories
A-6 Type: Accessories
Upper knife         ：2 sets 1100mm Material: compounding  of tungsten steel
Lower knife   ：2 sets  1100mm Material: compounding  of tungsten steel
Upper slitting knife：5 sets  Ф180mm  Material: SKH
Lower slitting knife：5 sets  Ф200mm  Material: SKH

C. All the machine is controlled by PLC.
Included the following function: speed control, paper count, paper ream output, fault alarm and automatic stop(Indicate fault code shown on the panel screen)

D. Prepare items by buyer
1）The civil engineering and substructure of this machine
2）The machine main power wiring and electric line setting work out of this machine control box.
3）Air pressure source and pipe for this machine.
4）The suspend and unload work at scene.

E. Other terms
This machine design by the newest technical and technology development, so in the ruler of not effect the production and quality, we remain the right to modify and change. 
 

Product overview

TL-780 vertical automatic stamping die -cutting machine is designed for meet the domestic of foreign customers hot stamping, die -cutting , embossing, indentation process.

TL-780 has the advantages of simple operation , accurate positioning, safe and reliable, low investment and high return. It is the ideal equipment for small and medium-sized enterprises to make high-grade and exquisite small -volume printed materials.

TL-780 is composed of four parts: main motor, hot stamping, auto feeder and electric equip.

The working process of the main engine is driven by the crankshaft connecting rod mechanism for the reciprocating motion and the pressure adjusting mechanism with the completion. In the host, the installation of hot stamping mechanism and automatic feeder after the connection. You can perform automatic feeding-die - cutting/hot stamping-peel- the collection of work cycle.

Electric control box uses advanced PLC control system. The main components provided by the famous foreign companies , including stamping foil action by four groups of servo motor control.

It  is mainly for paper hot stamping machine

This machine is a special equipment for creasing and cutting ordinary cardboard, corrugated board, plastic and leather in general, it is applicable for printing packaging decoration and plastic industries. The machine is characterized by its compact structure, fine workmanship, high precision and easy and reliable.

Product Introduction:
This machine is designed to manufacture square bottom paper bags without handles from sheet paper, and it is an ideal equipment for processing mid-to-high-end paper handbags. By implementing steps including paper feeding, line imposing, side gluing, tube forming and bottom forming inline, this machine  can effectively ensure  high-quality paper bags as well as  save labor costs. Equipped with advanced pre-heap paper feeder, this machine can realize non-stop feeding, thereby  improving  the  production  capacity.  Perfect  water  glue  and  hot-melt  glue  application devices ensure that the machine can process various kinds of paper, thus being able to produce different  excellent  paper  bags, which  are  especially  suitable  for  food,  clothing  and  luxuries industries.

Detailed Specification
In-feed Section
1) Separate sheet paper feeder is adopted for feeding sheet paper automatically.
2) The sheet paper alignment can be adjusted manually in the lateral pattern.

Creasing Section
1) Separate material in-feed and creasing frame is adopted in this section.
2) Two sets of in-feed nip rollers, each one consists of one steel roller and one rubber roller in a roll-to-toll pattern, and can adjust its impressing force by spring.
3) Disk-type creasing device (both of the up and down parts are adjustable) can be adjusted for making various bags with different widths.
4) Side glue application adopts hot melt glue spray pattern.

Tube Forming Section
1) The process of making sheet paper into tube is supported by groups of rollers and conveyer belts, whose speed can be adjusted separately.
2) The paper tube is transferred for side creasing by vacuum belt conveying system and impressing wheels.
3) Forming mould and groups of djustable multi-discs are used for side tucking; the width of the forming mould is consistent with that of the paper tube.
4) During side creasing the transmission is made by groups of rollers and conveyer belts, whose driving force is provided by main motor.
5) Finally the paper tube after side creasing is transferred through a track with width adjustable in chain-pulling pattern, so that it can be positioned precisely and suitable for bottom forming.

Bottom Forming Section
1) The whole machine is mainly controlled by inverter-fed motor.
2) Chain conveying system is applied in this section.
3) Bag mouth perforation and creasing are finished before bottom opening.
4) Adjustable bottom creasing device is used to adjust the bag bottom size.
5) Only one creasing line on the bag bottom; no creasing line on the bag surface.
6) Drum grippers, center grippers and sucker work simultaneously for bottom opening; copper guide plate used to drive the bottom to be flat.

7) Multi-layers bottom forming drum, center grippers, second tuck clamps, and drum grippers are adjustable for ease of changeover.
8) Automatic Disengaging Function: bottom gluing is prevented for empty feeding to avoid contamination to the surface of the drum.
9) The clutch function in bottom gluing part is managed by pneumatic control.
10) Adjustable bottom folding bar, which is easy for operation.
11) The out-feed of finished paper bags is made by clamp roller.
 
Bag Collection Section
1) Finished paper bags are collected at workbench, which is easy for operations.
2) Bag collection adopts vertical structure and is driven by main motor.
3) Automatic counting.

Control Section
1) Separate sheet paper feeder is adopted for feeding sheet paper automatically. The sheet paper alignment can be made manually in the lateral pattern.
2) Introduce in-touch screen human-machine interface, easy for correction and fine adjustment. Alarm and working status can be displayed on scree in realtime, easy for operation and maintenance.
3) Original German SIEMENS electric system, ensure better stability and reliability; perfect after-sale service for customer.

1.1. Product Introduction

As a traditional model in our company, this machine is designed to manufacture square paper bags without handles inline from paper roll, and it is an ideal equipment for producing small-size paper bags fastly. By implementing steps including paper feeding, side gluing, tube forming, tube cutting and bottom forming, this machine can effectively save labor costs. This machine can process very thin paper, as well as produce paper bags very fast, thus is especially suitable for being applied in food industries.
By separating the unwinding unit and side-gluing unit of ZD-FJ series models, meanwhile reserving certain interfaces of electrical control, ZD-FJ series models can be additionally embedded with printing unit, die-cut window unit, patch handle unit and dual-layer paper bag unit, which can make the customer be more flexible to the rapidly changing market by upgrading machine functions.

1. Detailed Specification

1.1.  Unwinding Section                   
1) Separate single-station unwinding roll stand with hydraulic lifting device.
2) Magnetic powder brake for unwinding and automatically constant tension controller for unwinding tension control.
3) EPC web guide control system for material alignment.

1.2.  Side Gluing Section                  
   Glue transferring roller for side glue application; automatically disengaged when the machine stops.

1.3. Tube Forming Section
1) Fixed forming mould structure (side sealing is above the forming mould).
2) Adjustable multi-discs for side tucking, which reduces the resistance of tube forming efficiently.
3) Equipped with 3 forming moulds of customized size

1.4. Bottom Forming Section
1) Material cutting is managed by servo motor;        automatic photocell correction system is used for running preprinted materials.
2) The whole machine is mainly controlled by inverter-fed motor.
3) Rotary serrated cutter with elliptical gears.
4) Adjustable paper tube guiding forming mould.
5) Adjustable bottom creasing device is used to adjust the bag bottom size.
6) Bottom opening cylinder with split cam is for the stretch length adjustment of bottom opening.
7) Multi-layers bottom forming drum, center grippers, second tuck clamps, and drum grippers are adjustable for ease of changeover.
8) Automatic Disengaging Function: bottom gluing is prevented for empty feeding to avoid contamination to the surface of the drum.
9) The clutch function in bottom gluing part is managed by pneumatic control.

1.5.  Bag Collection Section
1) Paper bags are delivered on vertical collection workbench, which is easy for operations.
2) Flexible air-cylinder is adopted for counting  the collected paper bags.

1.6. Control Section
1) The whole machine is centrally controlled by Original German SIEMENS PLC system, which has self-diagnosis function and monitors the machine status.
2) Touch screen is adopted for input control and machine status display.
3) The bag tube length is controlled by SIEMENS servo motor.
4) The whole machine is mainly controlled by inverter-fed motor.
5) Automatic counting.

(PRY-H720RTC Can add side table and ball table)  

Main features:

1) Cutting  & pressing  mode are hydraulic, with Taiwan  imported motor;



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2) Micro -computer PLC control  board  with servo  motor,7 inch touch  scree

4) Infrared  for safety  operation with CE by SGS;

5) 100groups x 100 steps program  for repeat  cuts

6) Top-suspended ball screw and nut for pushing  paper.

7) Electronic hand wheel  for back gauge position  with variable  speed.

8) Cutting  motor  with non-noise.

9) Cast aluminum platform  design

This machine is designed to manufacture square bottom paper bags without handles from paper roll, and it is an ideal equipment for producing mid-size and big-size paper bags fast. By implementing steps including paper feeding, tube forming, tube cutting and bottom forming inline, this machine can effectively save labor costs. The equipped photoelectric detector can correct cutting length, so as to ensure cutting precision. The equipped SIEMENS PLC system ensures that the machine can perform quickly and stably. Special bags collection platform and counting function, improve packing efficiency of paper bags packing. This machine can produce paper bags of varying greatly sizes at a high speed, thus is especially suitable for being applied in food and clothing industries.

By separating the unwinding unit and side-gluing unit of ZD-FJ series models, meanwhile reserving certain interfaces of electrical control, ZD-FJ series models can be additionally embedded with printing unit, die-cut window unit, patch handle unit and dual-layer paper bag unit, which can make the customer be more flexible to the rapidly changing market by upgrading machine functions.

This machine is designed to manufacture square bottom paper bags with flat-rope handles from paper roll, paper patch roll and flat handle paper roll, and it is ideal equipment for producing paper handbags fast. By implementing steps including handle making, handle application, tube forming, tube cutting and bottom forming within a fully automatic process, this machine can effectively save labor costs. Distinct flat-rope handle making process and special bag counting function greatly improve packing efficiency of finished paper bags. Thanks to perfect technologies and fast production speed, this machine can produce paper handbags with high quality in many different forms, which are especially suitable for food and clothing industries.

1. Detailed Specification

1.1. Unwinding Section
1) Separate single-station unwinding rollstand with hydraulic lifting device.
2)  Air shaft for paper reel loading, equipped with air gun.
3) Magnetic powder brake for unwinding and automatically constant tension controller for unwinding tension control.
4) EPC web guide control system for material alignment.
5) Automatic Stop Function: the machine stops automatically when materials are broken.
6) Automatic Replacement Alarm Function: the alarm will be triggered automatically to inform the operator for replacement when material reel diameter becomes too small.

1.2. Handle Making Section
1)  Separate unwinding rollstands for paper patch and flat handle paper reels are controlled separately by magnetic powder brake.
2) Flat handle rope is formed by independent handle making part, transferred precisely and then cut by rotary serrated cutter.
3) Paper patch and flat handle rope are separately delivered by conveyors.
4) Pneumatic-controlled impressing rollers, ensure the pasting strength between flat paper rope and paper patch.
5) The flat handle is fold back onto the paper web.

Main features:

1) Cutting  & pressing  mode are hydraulic, with Taiwan  imported motor;



n;
 
2) Infrared for safety operation with CE by SGS;

3) 100groups x 96 steps program for repeat cuts

4) Single clamping button for convenient operation.

5) Top-suspended ball screw and nut for pushing paper.

6) Electronic hand wheel for backgauge position with variable speed.

7) Cutting motor with non-noise.  

8) 7" touch screen, intelligent control;

9) Cast aluminum platform  design

Main features:
1) spring clamping and manual pushing paper;

2) infrared for safety operation;

3) blade fine-depth can be adjusted from outside of machine;

4) optical cutting line

Features

★ Complete design, accurate installation, high stability, high security, low noise.

★ High strength gripper, advanced gripper device can apply all kinds of corrugated paper. Positioning device ensure the cutting precision.

★ Worm, worm gear and special designed crankshaft connecting device is linked by bearing bush, reduce the movement clearance, avoid impact between worm and worm gear. Run steadily, high cutting pressure. It has a function of high point pressure hold. Worm gear is made of high wear-resisting aluminum bronze, it has long durability. 

★ Non-stop feeding and delivery device can shorten the auxiliary time, improve the efficiency.

★ Adopt advance cam mechanism, pressure adjusting device, pneumatic die locking, pneumatic sampling, overload protection device. Adopt imported high precision chain, imported pneumatic clutch.

★ Adopt lead edge feeding, apply secondary positioning mechanism, lower the requirement about paper. During the process, keep the workers hands far away from the cutting section, ensure the safety.

★ Pneumatic die locking mechanism makes changing of die, makeready more convenient, die frame fix firmer, more accurate, time saving.
★ Programmable controller and man-machine interface. Digital display the working speed, processing umber, total running time. The display of trouble makes trouble shooting more convenient. Automatic control and real time monitor feeding, cutting and delivery parts, cooperate with the safety device in each part. Make the operation more reliable, machine adjustment and troubleshooting more convenient.

★ High precision intermittent mechanism, high cutting precision, running steadily.

★ Automatic paper delivery, arranging device makes delivery more convenient and neat.

★ Floating function of cutting die plate make inserting and pulling out the plate more convenient

★ Double sheet, crooked sheet, empty sheet optoelectronic detecting device, ensure the paper in the right position, reduce waste.

★ Electronic control module design, adopt imported electronic components, ensure the accuracy and reliability.

★ Cycling cooling oil supply system ensure the movement parts get adequately lubricated to ensure the durability.

★ Imported pneumatic clutch, joint and withdraw conveniently, with small brake angle, it can transmit high torque high torque.

★Front and rear cutting pressure can be adjust separately, manual wheel makes it convenient.

★Adopt fixed quantity at fixed timing oil supply system, ensure the movement parts get adequately lubricated to let better durability.

★3 waste stripping frames work together, human-friendly design, easy to install and uninstall the waste stripping plate.

★Automatic waste stripping device can remove the waste easily.


Main technical parameters

Max paper size:                                      1500 x 1100 mm

Min paper size:                                        440 x 470 mm

Max cutting size:                                     1490 x 1090 mm

Cutting precision:                                          ≤±0.3 mm

Max cutting pressure:                                      300 N/cmPP2

Max cutting speed:                                          4500 s/h

Delivery stack height:                                       1350 mm

Application:                             

       Cardboard:                                   250～2000 g/mPP2

       Corrugated paper:                                   ＜11 mm

Main motor power                                            15KW

Total power:                                               18.8 5W

AEM-1500VQ dimension:                 8700 x 2600(+2300)x 2400 mm

AEM-1500VQ weight:                                          19 T

Features

★ Complete design, accurate installation, high stability, high security, low noise.

★ High strength gripper, advanced gripper device can apply all kinds of corrugated paper. Positioning device ensure the cutting precision.

★ Worm, worm gear and special designed crankshaft connecting device is linked by bearing bush, reduce the movement clearance, avoid impact between worm and worm gear. Run steadily, high cutting pressure. It has a function of high point pressure hold. Worm gear is made of high wear-resisting aluminum bronze, it has long durability. 

★ Non-stop feeding and delivery device can shorten the auxiliary time, improve the efficiency.

★ Adopt advance cam mechanism, pressure adjusting device, pneumatic die locking, pneumatic sampling, overload protection device. Adopt imported high precision chain, imported pneumatic clutch.

★ Adopt lead edge feeding, apply secondary positioning mechanism, lower the requirement about paper. During the process, keep the workers hands far away from the cutting section, ensure the safety.

★ Pneumatic die locking mechanism makes changing of die, makeready more convenient, die frame fix firmer, more accurate, time saving.

★ Programmable controller and man-machine interface. Digital display the

working speed, processing umber, total running time. The display of trouble makes trouble shooting more convenient. Automatic control and real time  monitor feeding, cutting and delivery parts, cooperate with the safety device in each part. Make the operation more reliable, machine adjustment and trouble shooting more convenient.

★ High precision intermittent mechanism, high cutting precision, running steadily.

★ Automatic paper delivery, arranging device makes delivery more convenient and neat.

★ Floating function of cutting die plate make inserting and pulling out the plate more convenient

★ Double sheet, crooked sheet, empty sheet optoelectronic detecting device, ensure the paper in the right position, reduce waste.

★ Electronic control module design, adopt imported electronic components, ensure the accuracy and reliability.

★ Cycling cooling oil supply system ensure the movement parts get adequately lubricated to ensure the durability.

★ Imported pneumatic clutch, joint and withdraw conveniently, with small brake angle, it can transmit high torque.

★ Front and rear cutting pressure can be adjust separately, manual wheel makes it convenient.

★ Adopt fixed quantity at fixed timing oil supply system, ensure the movement parts get adequately lubricated to let better durability.

★ 3 waste stripping frames work together, human-friendly design, easy to install and uninstall the waste stripping plate.

★ Automatic waste stripping device can remove the waste easily.


Main technical parameters

 

Max sheet size:                                      1670 x 1210 mm

Min sheet size:                                        520 x 460 mm

Max cutting size:                                     1650 x 1200 mm

Cutting precision:                                         ≤±0.25 mm

Max cutting pressure:                                      300 N/cmPP2

Max cutting speed:                                          4500 s/h

Delivery stack height:                                      1300 mm

Application:                             

       White board:                                  250～2000 g/mPP2

       Corrugated paper:                                    ＜8 mm

Main motor power                                           15 KW

Total power:                                               18.5 KW

AEM-1650V dimension:            6700(+2300) x3200(+2300) x 2550 mm

AEM-1650V weight:                                           24 T

Features

★ Complete design, accurate installation, high stability, high security, low noise.

★ High strength gripper, advanced gripper device can apply all kinds of corrugated paper. Positioning device ensure the cutting precision.

★ Worm, worm gear and special designed crankshaft connecting device is linked by bearing bush, reduce the movement clearance, avoid impact between worm and worm gear. Run steadily, high cutting pressure. It has a function of high point pressure hold. Worm gear is made of high wear-resisting aluminum bronze, it has long durability. 

★ Non-stop feeding and delivery device can shorten the auxiliary time, improve the efficiency.

★ Adopt advance cam mechanism, pressure adjusting device, pneumatic die locking, pneumatic sampling, overload protection device. Adopt imported high precision chain, imported pneumatic clutch.

★ Adopt lead edge feeding, apply secondary positioning mechanism, lower the requirement about paper. During the process, keep the workers hands far away from the cutting section, ensure the safety.

★ Pneumatic die locking mechanism makes changing of die, makeready more convenient, die frame fix firmer, more accurate, time saving.

★ Programmable controller and man-machine interface. Digital display the

working speed, processing umber, total running time. The display of trouble makes trouble shooting more convenient. Automatic control and real time  monitor feeding, cutting and delivery parts, cooperate with the safety device in each part. Make the operation more reliable, machine adjustment and trouble shooting more convenient.

★ High precision intermittent mechanism, high cutting precision, running steadily.

★ Automatic paper delivery, arranging device makes delivery more convenient and neat.

★ Floating function of cutting die plate make inserting and pulling out the plate more convenient

★ Double sheet, crooked sheet, empty sheet optoelectronic detecting device, ensure the paper in the right position, reduce waste.

★ Electronic control module design, adopt imported electronic components, ensure the accuracy and reliability.

★ Cycling cooling oil supply system ensure the movement parts get adequately lubricated to ensure the durability.

★ Imported pneumatic clutch, joint and withdraw conveniently, with small brake angle, it can transmit high torque.

★ Front and rear cutting pressure can be adjust separately, manual wheel makes it convenient.

★ Adopt fixed quantity at fixed timing oil supply system, ensure the movement parts get adequately lubricated to let better durability.

★ 3 waste stripping frames work together, human-friendly design, easy to install and uninstall the waste stripping plate.

★ Automatic waste stripping device can remove the waste easily.

★ Full side stripping is optional.

★ Non-stop delivery conveyor is optional.


Main technical parameters

 

Max paper size:                                      1670 x 1210 mm

Min paper size:                                        520 x 460 mm

Max cutting size:                                     1650 x 1200 mm

Cutting precision:                                         ≤±0.25 mm

Max cutting pressure:                                      300 N/cmPP2

Max cutting speed:                                          4500 s/h

Delivery stack height:                                      1300 mm

Application:                             

       White board:                                  250～2000 g/mPP2

       Corrugated paper:                                    ＜8 mm

Main motor power                                           15 KW

Total power:                                               18.5 KW

AEM-1650VQ dimension:                 8700 x 2600(+2300)x 2400 mm

AEM-1650VQ weight:                                          27 T

Description:
Gluing Machine is mainly used in paper board papering in the line of paper box. This machine is characterized
by tight structure, precision manufacture and novel design. Its easily corrosive parts adopt stainless steel, convenient
 of adjustment, It applies to paper of various thickness.
  The machine has the features of thin and even gluing, high efficiency, low saber intensity and reliable running.
It is widely applicable to the special equipment in the fields such as packing and printing, paper boxes, paper cartons and book covers.

Specifications :

 Model                                          TJJ-700A
 Sheet thickness                      80~400g
 Sheet cover width(max)      690mm
 Sheet cover length(max)     2000mm
 Complete machine power  0.4kw/220v
Feeding speed                         0~23m/min
 Machine dimension             L1000xW500xH800mm
 Weight of Machine               200kg

paper cup machine is improved based on the open cam system. This machine runs a whole procedure of paper-feeding, cup-fan-wall sealing, oiling, and bottom punching, heating, rolling, rimming, rounding and tripping. It is idea equipment for producing drinking cups, market cups, coffee cups, advertising cups, etc. It is widely used for hot drink and beverage.

If you need double PE coated paper cups or paper gram higher 250g/m2, we recommend you to use Ultrasonic paper cup machine. It can produce single PE coated paper cups and double PE coated paper cups.

Advantage and improvement:
1. Use open cam driving system instead of gear box driving system, more stable running and speed up. The most important thing is easy for maintainence.
2. Use automatic lubrication recycles system instead of oiling by hand to reduce the friction and wear between gears, improve the machine safety and reduce the cost of maintenance.
3.  100 type speed reducer is used instead 80.
4.  New design knurling wheel is used to guarantee the even pressure and better bottom sealing.
5.  Cup folding parts is controlled by three separate cams, and each folding clip can be adjusted by itself.
6.  We use manipulator to transfer the cup body instead of falling itself by pipe,It is more stable and accurate under the fast running.
7.  Change the Ø25 normal steel shaft to Ø30 imported steel shaft to be strengthened, longer life and more stable.
8.  Organ type sucker is used for cup fan sucked to guarantee powerful sucking and more successful. The life is much longer than normal sucker.

I. Product Introduction
        The fully automatic cards sorting machine developed by our company is mainly used for the slitting, stacking and die cutting of all kinds of card paper and playing card paper. It is not only efficient, but also has high slitting precision, which can be used for different specifications. It is the ideal equipment for professional manufacturing of cards and playing cards. The original electrical components of the machine adopts Schneider products imported from France, and the automatic whole-process assembly line is embodied as: automatic paper feeding, automatic vertical and horizontal slitting, automatic stacking, automatic card sorting, automatic counting detection, automatic boxing, and automatic plastic packaging. The equipment integrates light, electricity and gas, safe operation and stable performance
I. Machine structure

The automatic card slitting machine is divided into five parts according to the structure: paper feeding system, host part, round corner die cutting system, automatic counting system, automatic cigarette pack plastic sealing system

  Paper feeding system: The main function of the paper feeder is to continuously feed a whole single sheet of paper to the main unit. It mainly includes:

1. Feeder head  

The feeder head is an important part of the paper feeder, and its function is to separate the top sheet of the paper stack from the other sheets and transport it forward. The four-suction and four-delivery method is adopted to ensure that high-weight double-sided cardboard can be transported conveniently.

2. Double sheet controller

The function of the double-sheet controller is to guaranty that when the feeder feeds two or more papers forward at a time, it will automatically alarm and stop

3. Paper feeding roller

The pressure of each paper feeding roller is adjusted to the same level to ensure the smooth delivery of paper.

4.  Flap

When the paper delivery nozzle sucks the paper and starts to transport it forward, the flap starts to tilt forward. After the paper is sent to the pattern roller, the flap comes back and stands up.

Host part:

1.  Front gauge, side pull gauge

The paper is rectangular, and the side pull gauge distance are equal. Their function is to ensure that the paper and the pull gauge are at 90 degrees before the paper enters the slitting knife area. This ensure a better slitting precision.

2. Inclined roller/steel ball

Their function is to feed the paper to the second group of cutters after the paper passes through the slitting knife, and also to get the paper close to the gauge.

3. Support paper steel sheet

 sheet Flatten the uneven paper so that the paper smoothly enters the pressure-feed synchronous belt.

4. Slitting knife stick

There are two sets of bottom knives and two sets of face knives. There are two types of face knives, light knives and flower knives, whose function is to divide the paper into rectangular semi-finished cards.

5.  Pressure feeding synchronous belt

The function is to feed the slitted paper cards into the rubber rollers in turn

6. Pull open the rubber roller

Adjust the pressure of the rubber rollers, and rely on the speed difference between the front and rear rubber rollers to break the paper carton with the connection point and send it to the paper delivery slot.

 Fillet Die Cutting System

1. Die cutting channel

Through the sensor of the electric eye, the card in the delivery slot is sent into the die-cutting channel by the cylinder push rod to ensure the neat positioning of the cards before die-cutting

2.  Paper cylinder

After the card enters the die-cutting channel, it starts to work by relying on the paper-aligning cylinder to align the cards.

3. Hydraulic cylinder

After the paper aligning cylinder work, the hydraulic cylinder starts to work and presses down the card in the channel vertically with a stroke of 15 cm.

4.  Cutting Die

 The function is to make the semi-finished products into card edges and rounded corners.

Point detection system

  The function is to put the die-cut cards into the paper receiving slot individually and in turn, and take pictures through the probe to detect and count the number of each card. If there is an error detection , it will automatically stop and remove cards from the front and back of the problem 2- 3Play cards. Then restart the work, if the disordered card phenomenon is continuously detected, it will alarm and stop.

1. The stepping and shifting of the conveyor belt is realized by the motion of the proximity switch sensor on the cylinder.

2. Pass the card into the ascending channel through the magnetic switch on the cylinder. If the cylinder is not working properly, the device will give an alarm.

3. Send the card into the card storage box through infrared sensor.

4. Distribute cards by adjusting the pressure of the two belts on the left and right of the conveyor .

5. Through the high-speed camera on the conveyor  and the infrared sensor at the upper and lower ends, the number of cards can be counted and the order of the cards is correct.

6. Adjust the number of cards received through the operation interface to achieve grid stepping.

7. Protects against disorder cards through infrared sensor. If disorder cards appear, the device will give an alarm.

8. Through the high-speed camera, the upper and lower infrared sensors and the magnetic switch of the invalid card slot, the invalid card can be pushed to the invalid card slot.

9. Realize the card delivery through the infrared sensor


Box system

1. Use the proximity switch sensor at the front of the boxing machine to send the detected cards into the boxing machine conveying channel.

2. Then through the infrared sensor and proximity switch, to achieve the secondary release of cards.

3. The function of the card placement system of the counting machine is to put the cards into the transmission channel of the boxing machine.

4. Push the arranged cards into the channel of the set box through the induction switch on the cylinder.

5. Cards and cartons use specific molds to put the cards into the cartons

6. After the box is sealed, it is sent to the coating system through the conveyor belt

Automatic cigarette pack plastic sealing system

1. The infrared sensor system sends the packed cartons to the conveyor belt of the plastic packaging system.

2. Use the hob mode to cut the plastic film into specified packaging specifications.

3. Then through the packaging mold, the box is packaged.

4. Use the heated aluminum plate to seal the box.

5. Then the finished product is transported out through the conveyor belt.

II. Overall plan recommendation

1. Capacity

PF-760S is our fully automatic card matching line. Take playing cards as an example, one printed sheet can output one poker deck. The machine runs at 1800 cards per hour. One production line can produce 3600 cards per hour. Press 10 Hourly work system can produce about 36,000 poker cards a day. The monthly output is about 1 million pairs. If a two-shift work system is adopted, the monthly output can reach 2 million pairs.

2. Reduced labor

To produce poker cards in the traditional way, from cutting and sorting to finished products, about 9 people are needed. Now on this production line, the number of people can be reduced by 6, that is, it can be completed by 2-3 workers.