1040S Automatic Cards Matching Machine
I. Product Introduction
The fully automatic cards sorting machine developed by our company is mainly used for the slitting, stacking and die cutting of all kinds of card paper and playing card paper. It is not only efficient, but also has high slitting precision, which can be used for different specifications. It is the ideal equipment for professional manufacturing of cards and playing cards. The original electrical components of the machine adopts Schneider products imported from France, and the automatic whole-process assembly line is embodied as: automatic paper feeding, automatic vertical and horizontal slitting, automatic stacking, automatic card sorting, automatic counting detection, automatic boxing, and automatic plastic packaging. The equipment integrates light, electricity and gas, safe operation and stable performance
I. Machine structure
The automatic card slitting machine is divided into five parts according to the structure: paper feeding system, host part, round corner die cutting system, automatic counting system, automatic cigarette pack plastic sealing system
Paper feeding system: The main function of the paper feeder is to continuously feed a whole single sheet of paper to the main unit. It mainly includes:
1. Feeder head
The feeder head is an important part of the paper feeder, and its function is to separate the top sheet of the paper stack from the other sheets and transport it forward. The four-suction and four-delivery method is adopted to ensure that high-weight double-sided cardboard can be transported conveniently.
2. Double sheet controller
The function of the double-sheet controller is to guaranty that when the feeder feeds two or more papers forward at a time, it will automatically alarm and stop
3. Paper feeding roller
The pressure of each paper feeding roller is adjusted to the same level to ensure the smooth delivery of paper.
When the paper delivery nozzle sucks the paper and starts to transport it forward, the flap starts to tilt forward. After the paper is sent to the pattern roller, the flap comes back and stands up.
1. Front gauge, side pull gauge
The paper is rectangular, and the side pull gauge distance are equal. Their function is to ensure that the paper and the pull gauge are at 90 degrees before the paper enters the slitting knife area. This ensure a better slitting precision.
2. Inclined roller/steel ball
Their function is to feed the paper to the second group of cutters after the paper passes through the slitting knife, and also to get the paper close to the gauge.
3. Support paper steel sheet
sheet Flatten the uneven paper so that the paper smoothly enters the pressure-feed synchronous belt.
4. Slitting knife stick
There are two sets of bottom knives and two sets of face knives. There are two types of face knives, light knives and flower knives, whose function is to divide the paper into rectangular semi-finished cards.
5. Pressure feeding synchronous belt
The function is to feed the slitted paper cards into the rubber rollers in turn
6. Pull open the rubber roller
Adjust the pressure of the rubber rollers, and rely on the speed difference between the front and rear rubber rollers to break the paper carton with the connection point and send it to the paper delivery slot.
Fillet Die Cutting System
1. Die cutting channel
Through the sensor of the electric eye, the card in the delivery slot is sent into the die-cutting channel by the cylinder push rod to ensure the neat positioning of the cards before die-cutting
2. Paper cylinder
After the card enters the die-cutting channel, it starts to work by relying on the paper-aligning cylinder to align the cards.
3. Hydraulic cylinder
After the paper aligning cylinder work, the hydraulic cylinder starts to work and presses down the card in the channel vertically with a stroke of 15 cm.
4. Cutting Die
The function is to make the semi-finished products into card edges and rounded corners.
Point detection system
The function is to put the die-cut cards into the paper receiving slot individually and in turn, and take pictures through the probe to detect and count the number of each card. If there is an error detection , it will automatically stop and remove cards from the front and back of the problem 2- 3Play cards. Then restart the work, if the disordered card phenomenon is continuously detected, it will alarm and stop.
1. The stepping and shifting of the conveyor belt is realized by the motion of the proximity switch sensor on the cylinder.
2. Pass the card into the ascending channel through the magnetic switch on the cylinder. If the cylinder is not working properly, the device will give an alarm.
3. Send the card into the card storage box through infrared sensor.
4. Distribute cards by adjusting the pressure of the two belts on the left and right of the conveyor .
5. Through the high-speed camera on the conveyor and the infrared sensor at the upper and lower ends, the number of cards can be counted and the order of the cards is correct.
6. Adjust the number of cards received through the operation interface to achieve grid stepping.
7. Protects against disorder cards through infrared sensor. If disorder cards appear, the device will give an alarm.
8. Through the high-speed camera, the upper and lower infrared sensors and the magnetic switch of the invalid card slot, the invalid card can be pushed to the invalid card slot.
9. Realize the card delivery through the infrared sensor
1. Use the proximity switch sensor at the front of the boxing machine to send the detected cards into the boxing machine conveying channel.
2. Then through the infrared sensor and proximity switch, to achieve the secondary release of cards.
3. The function of the card placement system of the counting machine is to put the cards into the transmission channel of the boxing machine.
4. Push the arranged cards into the channel of the set box through the induction switch on the cylinder.
5. Cards and cartons use specific molds to put the cards into the cartons
6. After the box is sealed, it is sent to the coating system through the conveyor belt
Automatic cigarette pack plastic sealing system
1. The infrared sensor system sends the packed cartons to the conveyor belt of the plastic packaging system.
2. Use the hob mode to cut the plastic film into specified packaging specifications.
3. Then through the packaging mold, the box is packaged.
4. Use the heated aluminum plate to seal the box.
5. Then the finished product is transported out through the conveyor belt.
II. Overall plan recommendation
PF-760S is our fully automatic card matching line. Take playing cards as an example, one printed sheet can output one poker deck. The machine runs at 1800 cards per hour. One production line can produce 3600 cards per hour. Press 10 Hourly work system can produce about 36,000 poker cards a day. The monthly output is about 1 million pairs. If a two-shift work system is adopted, the monthly output can reach 2 million pairs.
2. Reduced labor
To produce poker cards in the traditional way, from cutting and sorting to finished products, about 9 people are needed. Now on this production line, the number of people can be reduced by 6, that is, it can be completed by 2-3 workers.