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Product category: Sheet-fed inkjet printing systems
W+D Halm iJet
The Four+ Color High-Speed Inkjet Envelope Press
The W+D Halm i-Jet 2 enables high-quality digital printing in a resolution of 1600 x 1375 dpi for the printing of envelopes and other non-coated paper. The high print quality and the quick, easy workflow for job changes make it the ideal machine for small and medium runs ranging from a couple to well over 100,000 envelopes. The envelopes are held in position on a vacuum media belt and transported to the commercial grade high-resolution print engine, ensuring image registration and the highest print quality. The result is precise, sharp, images and type almost to the very edge of the envelope. With variable data capability every full color image can be different, and a job change on the same stock can be made without stopping the press, truly zero set-up at full speed.
Advantages of inkjet overprint for short to medium runs
32,000 or DL/#10 and smaller envelopes/hour
High image resolution of up to 1600 x 1375 dpi even at maximum printing speed
Inkjet printing does not show any dot gain or color shift printing over seam lines or flaps improving the printed image is consistent on full coverage copy
Printing of embossed papers without loss of print quality
Significantly shorter changeover times compared to the setup times associated with an offset presses
Envelope feeder for quick and easy size change (upper feeder optional)
No expensive laser window film or special papers required
Easy printing of window envelopes with standard films
Reduced job costs compared to offset and other digital devices for print with moderate ink consumption (company logos, product advertising, etc.) for print runs of well over 100,000 pieces. Almost any job of 30.000 or under will cost less to produce regardless of coverage.
Four separate standard CMYK Memjet inkjet print heads and a 5th special color is optionally available
Minimal waste, even with 4-color process or halftone printing job set up
Paper thicknesses from 0.1 mm (.004“) to 0.8 mm (.032“) can be fed reliable
Intelligent order tracking by number or order descriptions
PMS & customer colors can be saved by job or globally
Create an adjusted PMS book for digital match
Order data can be used storing, archiving and recalling of the stored settings guarantees the highest repeat accuracy even with regard to color fidelity
Product category: Envelope making machines and shipping bag making machines
Envelope production of the future made simple – the first fast-change, easy-to-use envelope converting and finishing system for short to medium runs
The W+D 410 Easy Enveloper accelerates “time to mailbox” and lowers the costs for direct mail and transpromo mail by producing high-quality envelopes extremely easily and efficiently.
Top 15 reasons why you will want an Easy Enveloper
Single operator with no prior envelope adjusting experience required.
Complete job changes under an hour using modern graphical human interface touch screen and only a few change tools.
Eliminate secondary high die cutting and enjoy closer color separation to score with flex die complete cutting or use your use traditional high die blank high cutting and go between the two options with the two quick change feed tables.
Complete cut of envelope assures the most consistent and highest quality envelope for the highest downstream inserter performance as well as closest color to fold accuracy.
Semi-automatic machine set-up with a few tools allows for low waste of only a few hundred rectangular sheets.
Scuff/mark free conversion of pre-printed stock (even coated and digitally printed stocks) with proven W+D shuttle feeder technology.
Add the look of a “hot foil stamp” without the high cost, inline through the window patching station.
NEW inline low-cost photopolymer embossing plates allows you to greatly enhance the value add of your printed envelopes with the latest paper textures.
NEW simple to run 2/1 tight color register full servo flexo with fast change plate sleeves allows you to now compete with offset like print quality.
Low running waste with automated run out delivery feature enables running variable data digital material with very low waste.
Speeds up to 500 envelopes per minute (30M/hr.) from light to heavy stock on virtually full envelope size range.
Produces the highest quality #6-3/4, A7, A8, #9, #10, A10 and 6x 9” booklet, commercial and diamond style envelopes with or without windows very efficiently, very fast, with low running waste and, most importantly, very easily.
Rectangular sheet shape cutting with flex dies on a magnetic cylinder means quick style changes for popular envelope sizes for direct mail and transpromo mail as well as new USPS (trailing edge die-cut) shape envelopes and other new more complex die-cut marketing formats.
Second patcher capability with new flipper technology allow full view window on face and address window on back panel to run at 500 epm without timed gumming.
Expert online allows for remote support as well as an extensive library of real time video support for the machine operator that is always available to the 410 operator.
Product category: Envelope enclosing and mail preparation
Fully servo driven inserting system for highest productivity and integrity
Efficient. Intelligent. Secure. The high-performance insertion system W+D BB820 reliably inserts up to 20,000 products/hr with even the most challenging inserts into a wide range of outer envelopes including US formats #7 (3“ x 6“), #9s, #10s up to a 6“ x 11“ as well as European sizes from DL to C5. The patented Auto Mismatch Recovery means one can process multiple personalized inserts with minimal manual interventions and therefore achieve the highest net output and security for the most demanding jobs. The W+D BB820 boasts full modularity to ensure quick and easy interchangeability of different feeder types within and between the existing W+D multi-format platform W+D BB700 S2 (16K) with flats capability and the all new W+D BB820 (20K) series.
Reasons for the W+D BB820
Processing of up to 20,000 envelopes per hour throughout the size range of the W+D BB820
Patented Auto Mismatch Recovery for “hands free” synchronized inserting of personalized inserts
Automated match of the personalized outer envelopes to personalized documents in the track using a newly developed divert gate in the gathering section/track
Stuck seal flaps on badly made outer envelopes will automatically divert up to 3 times before stopping the machine
In the event of a divert the outer envelope is not sealed thus easy to remove and inspect contents
One-man operation with on edge conveyor and optional with autoloaders
Modular design lets one build on initial 6 station or 8 station base
3rd party cameras and printers integrated into the new BSC 4.0 operating system
FBI (File Based Inserting) and CLIP (Closed Loop Integrated Processing) provides highest degree of security, tracking and reporting for sensitive applications like health insurance compliances (HIPPA) and Vote-by-Mail or Absentee Ballot Voting
Option for elevated track to print personalized reply envelopes (including unique IMb), etc.
Tightest industry side to side tolerance down to ¼” in total clearance
Capable of running new shape-cut / TED-C envelopes (USPS approved) with a welded side seam and subsequently reduced clearance
Various post insertion modules such as turnover belt, mail table, Read & Divert Unit, stamp or label affixer, postage meter, etc.
Feeders are exchangeable within the machine and amongst machines of the W+D BB700 S2 series